A jacketed glass reactor vessel is the central component of a jacketed reactor system. Constructed from borosilicate glass, these vessels can be single, or double-jacketed (vacuum jacketed), and offer significant potential for customisation, both in terms of accessories and structural design (more on that later).
The ReactoMate Datum supports small to medium jacketed glass reactors
Applications
Jacketed reactor systems are used for batch reactions on scales ranging from ~50 mL to 50 L+ with precise temperature control and overhead stirring. Applications include API (Active Pharmaceutical Ingredient) manufacture, distillation, extraction, crystallisation, post-processing, and more. Depending on the specific process, the reactor can be tailored to your requirements with various accessories. This brings us to the design considerations of jacketed reactors.
Asynt’s Datum duel
Design
- Vessel Shape – The shape of the vessel plays a key role in the fluid dynamics within your reactor. Available options include squat, hemispherical, and fully bespoke geometries.
- Jackets – Single and double-jacketed (vacuum-insulated) vessels are available, as well as unjacketed options. The inner (or single) jacket carries the temperature control fluid, while the outer vacuum jacket (if present) insulates the system. This insulation enables operation at more extreme temperatures while maintaining precise heating and cooling.
- Side Arms – We offer both tool-free side arms (suitable for more moderate temperatures) and spanner-tightened side arms that can be left in place once applied.
- Lid – Our ReactoMate range includes options for both PTFE and glass lids. PTFE lids are highly customisable, while glass lids are custom-made. The number, size, and angle of the ports can be tailored to your requirements.
- Accessories – Various stirrer designs, temperature and pH probes, baffles, and more can be integrated.
- Alternative Materials – While borosilicate glass is standard, jacketed reactors can also be made from PTFE for specific chemical compatibility needs.
- Amber Stain – An amber-stained finish is available to protect light-sensitive chemistry.
Amber coating protects photosensitive chemistry
Benefits of the ReactoMate Datum
- Quick Vessel Swaps – Once drained and prepared for removal, the vessel can be switched out in seconds.
- Highly Customisable – As outlined above, the vessel, lid, and accessories can be tailored to your specific process.
- Robust Design – The stand, constructed from 316 stainless steel and aluminium, is designed to support significantly more weight than would typically be encountered in a laboratory setting. This ensures safe operation within practical limits.
- Wide Compatibility – The system is compatible with a broad range of circulators and overhead stirrers, allowing integration with your existing laboratory equipment.
Click the thumbnail above for our YouTube video on the ReactoMate Datum
Conclusion
Jacketed glass reactor vessels provide a flexible, precise, and reliable platform for temperature-controlled reactions in a variety of laboratory and industrial applications. With options for extensive customisation, including vessel geometry, jacket type, and accessories, they can be tailored to specific process requirements. The ReactoMate range, including the Datum and Atom, offers a sturdy and user-friendly design, ensuring seamless operation and compatibility with existing lab equipment. Whether you require a compact benchtop setup or a larger-scale system, jacketed reactors provide a dependable solution for controlled reaction environments.
